Safety solutions for Mobile Hydraulics

The FSA technology is used in the whole Dynamic series and performs new generation features: bi-directional communication, dynamic and intelligent sea...

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Safety

Technical data

Autec designs and manufactures certified industrial radio remote controls whose safety level meets the strictest standards. All of the radio remote control peculiar aspects (functional, electrical, environmental, radio) reflect the current state of the art of control and communication technology for “Safety Critical” applications. For the customer, the use of certified radio remote controls is a guarantee that safety, quality and reliability have been tested and checked by a competent, recognised and independent third party. Most of the Dynamic series' models are certified by TÜV Süddeutschland (No. Z10110520186027) according to the EN ISO 13849-1 and the EN IEC 62061: - PL e, cat. 4 / SIL 3 for the protection of the Stop circuit; - PL d, cat. 3 / SIL 2 d for the protection against unintended movements of the actuators from their resting position. Radio frequency communication is made via a "proprietary Autec system", certified and suitable for “Safety Critical” applications. Each radio remote control uses a code that is unique (different from all the others) and univocal (not reproducible).

solutions for Mobile Hydraulics

General 863-870 MHz (256 channels) / 915 MHz (260 channels) / 447 MHz (32 channels) / 429 MHz (40 channels)

Frequency band Hamming distance

≥ 15

Typical operating range

100 m

Safety category for the Stop protection (EN ISO 13849-1 / EN IEC 62061)

PL e, cat. 4 / SIL 3

Safety category for the protection against unintended movements from standstill UMFS (EN ISO 13849-1 / EN IEC 62061)

PL d, cat. 3 / SIL 2 bidirectional, with automatic and dynamic selection of a free channel

Radio communication Typical response time for Stop command and commands

< 80 ms

Protection degree

IP65

CAN interface

Reliability

CAN/CANopen

Transmitting Unit

All the electronic and mechanical parts are designed, manufactured and tested to resist heavy duty usage in extreme working conditions: temperatures from -25°C/-40°C to +55°C/+85°C, shocks and vibrations, chemical exposure (i.e. oils, varnishes and diluents), electromagnetic disturbance, dust and water (IP65). 100% of our radio remote controls are subject to functional tests in climatic chambers, carried out with testing instruments that ensure that construction specifications are respected.

7.2 Vdc (NiMH) 7.4 Vdc (Li-ion)

Power supply Autonomy with fully charged battery (continuous use at 20°C) Autonomy with fully charged battery (continuous use at 20°C) - Data Feedback Operating and storage temperature

11 h (NiMH) 18.5 h (Li-ion)

PL d/e

9.5 h (NiMH) 16 h (Li-ion)

EN ISO 13849-1

(-25°C)-(+55°C) / (-40°C)-(+85°C)

Low battery warning time

3.5 minutes

CRS receiving unit Power supply

8-30 Vdc

Operating and storage temperature

(-25°C)-(+70°C) / (-40°C)-(+85°C)

Number of functions

max. 12 analogue; max. 64 on/off

ARS receiving unit Power supply

8-30 Vdc

Operating and storage temperature

(-25°C)-(+70°C) / (-40°C)-(+85°C)

Number of functions

max. 6 analogue; max. 32 on/off

ARM receiving unit Power supply

8-30 Vdc

Operating and storage temperature

(-25°C)-(+70°C) / (-40°C)-(+85°C)

Number of functions

max. 12 analogue; max. 64 on/off

ADD receiving unit Power supply

WEIGHT ~ 500 g

CRS receiving unit

DIMENSIONS 194x210x61 mm

WEIGHT ~ 850 g

ARS receiving unit

DIMENSIONS 202x230x96 mm

WEIGHT ~ 2 kg

ARM receiving unit

DIMENSIONS 267x340x110 mm

WEIGHT ~ 2 kg

(-25°C)-(+70°C) / (-40°C)-(+85°C)

Number of functions

max. 12 analogue; max. 64 on/off

Products comply with the R&TTE Directive (99/05/EC), the LVD Directive (2006/95/EC) and the Machinery Directive (2006/42/EC), as applicable

ADD receiving unit

CRS receiving unit: DC power supply. Optimised for integration in a CAN/CANopen network. Provides a maximum of 12 analogue and 64 on/off functions. ARS receiving unit: DC power supply. Analogue outputs are managed through a voltage/current-driven mother board; communication via CAN/CANopen interface is also available. Provides a maximum of 6 analogue and 28 on/off functions. Digital and serial inputs are available. ARM receiving unit: DC power supply. Analogue outputs are managed through a voltage- or current-driven mother board; communication via CAN/CANopen interface is also available. Provides a maximum of 12 analogue and 64 on/off functions. Digital, analogue and serial inputs are available. 32- or 72-pole output plug. ADD receiving unit: all the features of the ARM receiver are available. The ADD receiver can be controlled by 2 transmitting units, enabling a safe, co-ordinate control in applications where a supervisor intervention may be required to solve critical working conditions (i.e. elevating work platforms working on live overhead power lines). Integrated data-logger can be provided as an option. Safety functions of all receiving units are available on redundant solid-state outputs and through CAN messages.

Autec remote control systems keep your people safe in challenging environments

Via Pomaroli, 65 - 36030 Caldogno (VI) - ITALY Phone +39.0444.901000 - Fax +39.0444.901011 [email protected] - www.autecsafety.com

Cert. UNI EN ISO 9001:2008 No. 50 100 2877 Design, manufacture and service of remote control systems for safety industrial application

AUTEC is committed to continuous products improvement, therefore reserves the right to change the contents of this brochure without notice. All rights reserved.

DYNAMIC DEPLIANT ENG 5.00_04/13

DIMENSIONS 153x148x55 mm

8-30 Vdc

Operating and storage temperature

PROVEN PROTECTION

DYNAMIC SERIES

New generation radio remote controls

Gallery

The new FJS, FJL, FJM and FJR joystick controllers have been designed for mobile hydraulic applications and offer proportional and digital commands with Data Feedback function, with information displayed on a graphic display. The standard version has 8 proportional and 15 on/off commands, which can be performed at the same time; the systems are highly customisable and programmable, thus enabling function extension up to 12 proportional and 64 on/off commands for the most complex applications. Commands can be programmed so as to obtain working logic functions that meet our customers' specific needs.

FJS transmitting units: versions with two single- or dual-axis joysticks; up to 7 actuators plus Start and Stop may be added. FJL transmitting units: versions with 4 or 6 proportional levers; up to 6 actuators plus Start and Stop may be added. FJR transmitting units: customisable versions; up to 6 joysticks and a large number of actuators may be mounted. FJM transmitting units: customisable versions; up to 8 joysticks and a large number of actuators may be mounted.

When particular situations occur (i.e. during maintenance operations, or when working in places where radio-frequency communication is not allowed), a cable control unit may be used in place of the radio remote control. The cable control is easily connected by simply plugging the cable in its proper connector in the receiving and transmitting units.

All models satisfy the strictest safety standards, exceeding and anticipating the requirements of current regulations: the Stop protection safety function fulfils the requirements of PL e, cat. 4 / SIL 3 (according to the EN ISO 13849-1 and the EN IEC 62061) and the protection against unintended movements of the actuators from their resting position (UMFS) fulfils the requirements of PL d, cat. 3 / SIL 2 (according to the EN ISO 13849-1 and the EN IEC 62061).

FJS

FJR

FSA technology (Flex Safe Architecture)

FSA flex safe architecture

The FSA technology is used in the whole Dynamic series and performs new generation features: bi-directional communication, dynamic and intelligent search for a free channel on a wide frequency band. Thanks to the new radio module, radio remote controls constantly and automatically scan the working frequency band and move to a free frequency, many times per second, without interruption for the remote controlled machine. The new communication protocols ensure paramount resistance to interference, even when working in "crowded" environments with many radio devices. The whole series has been designed to allow a lot of configuration options of both transmitting and receiving units, in order to meet the needs of countless applications.

2 dual-axis joysticks / 5 switches

2 single-axis joysticks / 5 switches

DIMENSIONS: 258x170x126 mm

DIMENSIONS: 260x200x190 mm

WEIGHT (including battery): ~ 1.3 kg

WEIGHT (including battery): ~ 2 kg

2 dual-axis joysticks / 4 switches Data Feedback

4 single-axis joysticks / 10 switches

2 dual-axis joysticks / 10 switches Data Feedback

6 single-axis joysticks / 6 switches Data Feedback

4 dual-axis joysticks / 8 switches

8 single-axis joysticks / 8 switches

2 dual-axis joysticks + 11 switches + 1 rotary switch + 5 potentiometers Data Feedback

2 dual-axis joysticks + 12 switches + 1 rotary switch Data Feedback

2 single-axis joysticks / 4 switches Data Feedback

FJM, tailor made solutions While the whole Dynamic series offers the chance to customise the systems, configurability is definitely a strong point for the FJM transmitting unit. It offers in fact the widest range of commands, thus resulting suitable for complex applications and special machines with several functions (i.e. aerial work platforms, harbour and offshore cranes, drilling machines, recycling machines...) Furthermore, a large graphic display can be mounted on this unit, where icons, measurements or descriptions coming from the controlled machine are displayed.

3 dual-axis joysticks / 6 switches

FJL

FJM

Display Thanks to the two-way radio communication, all transmitting units in the Dynamic series can display messages and measurements coming from the controlled machine on graphic displays and/or through high performance LEDs. A 1.54” display is mounted on FJS and FJL transmitting units, whereas the FJR and FJM units may also mount a 2.7” display. the latter is available in two different versions, one for indoor and the other for outdoor use. In both cases, information appears as icons, descriptions or measurements, depending on the desired settings. All Dynamic models with display are now delivered with Lithium-ion batteries, that ensure extended run time (approx. 80% longer than NiMH), better performance even at low temperatures, reduced recharging time and no memory effect.

4 single-axis joysticks / 6 switches

6 single-axis joysticks / 6 switches

Display visualization examples DIMENSIONS: 221x170x134 mm

DIMENSIONS: 310x210x190 mm

WEIGHT (including battery): ~ 1.4 kg

WEIGHT (including battery): ~ 2.5 kg

1.54” graphic display

4 single-axis joysticks / 4 switches Data Feedback 2.7” graphic display

6 single-axis joysticks / 4 switches Data Feedback